Fabrics

Cotton

The most versatile fibre in apparel production — where the construction, not the fibre, decides what the cloth becomes.

Close-up of a white cotton canvas with a fine, even weave

Cotton is a short-staple cellulosic fibre, and almost everything that matters commercially is decided after the fibre stage: staple length, yarn count, weave and finish. A long-staple cotton spun into a fine two-fold yarn produces a smooth, lustrous poplin; the same fibre in a coarse single yarn woven as a drill produces workwear cloth. Asking for cotton tells a supplier almost nothing — asking for 120 GSM poplin in a 2/100s yarn tells them everything.

Construction is the practical language of cotton. Poplin is a tight plain weave with a fine crosswise rib, crisp and shirt-facing. Twill runs a diagonal line that softens drape and hides soil, which is why it dominates trousers and workwear. Canvas and drill are heavier and denser again. Voile is open and semi-sheer; satin floats warp over weft for surface lustre; jersey is knitted rather than woven and brings stretch and recovery.

Finish then sets the final character. Mercerising raises lustre and dye uptake, brushing lifts a soft nap for winter shirting, and peaching gives a suede-like surface. Elastane at two to three percent transforms fit for trousers and shirting but changes shrinkage and pressing behaviour, so it should be confirmed rather than assumed.

Fabric Types

  • 100% Cotton
  • Cotton Poplin
  • Cotton Twill
  • Cotton Canvas
  • Cotton Voile
  • Cotton Satin
  • Cotton Jersey
  • Cotton Drill
  • Cotton Gabardine
  • Stretch Cotton
  • Brushed Cotton
  • Organic Cotton
  • Cotton Blends

Recommended Applications

  • Shirting
  • T-shirts
  • Dresses
  • Trousers
  • Jackets
  • Workwear
  • Uniforms
  • Interior textiles

Production Notes

  • Yarn count matters more than fibre origin for hand and durability — specify it alongside GSM.
  • Reactive-dyed deep shades need washing trials; crocking is the usual failure point on dark twills.
  • Stretch cotton relaxes after pressing — build the allowance into the pattern, not the fabric spec.

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